Project Background

Urgent Needfor Automation Upgrade: Original vision system positioning accuracy: 0.5-1mm, but high hardwareprocurement cost with annual maintenance reaching 1596 of equipment valueRigid grippers caused lead deformation due to positioning deviations, defect rate:296-396

Pain Points Analysis

Prohibitive Vision System Costs: Per camera system (camera+lens +license):55.9k-8.8k
Total per productionline:>$77.7k

inflexible Production changeovers: Recalibration time:>30 minutes

Physical Limitations: Low recognition for reflectve/dark PCBs
Camera mounts block 409%6 of robotic workspace

Synergistic Benefits

Workspace Expansion: Robotic operating area t 4096

Energy Savings: $1.76k/year per line

Reliability: Soft jaws last 3M cycles Failurerate 4 7096